Production Equipment

A fully automated rail processing system that manages machining as well as material loading and unloading. This groundbreaking production facility is unprecedented in Japan and rarely seen overseas. Equipped with an automatic measurement function, it enables fully unmanned operation. The automated processing workflow reduces the burden on workers, enhances safety, and maximizes production efficiency.

By combining advanced NC (numerical control) technology with high-precision machining, this system enables precise processing of long rails up to 25 meters in length. It supports drilling and cutting operations with exceptional accuracy.

This system automates the machining of various types of plates used in railway turnouts. Equipped with automation features such as CAD-based automatic programming and an Automatic Pallet Changer (APC), it enables continuous, around-the-clock operation. This ensures efficient, high-volume processing of components with minimal human intervention.

This machine was introduced to manufacture complex-shaped parts with high precision. It is capable of performing a wide range of machining processes on a single unit. By utilizing CAD data for automated programming, it significantly enhances design flexibility while maintaining both efficiency and accuracy.

With its highly rigid gantry structure, this machine ensures stable machining accuracy, even during heavy-duty cutting of large workpieces. It is equipped with a wide range of optional features to accommodate diverse machining requirements. Powered by an advanced NC (numerical control) system, it performs high-precision machining of complex geometries.

This state-of-the-art equipment is used to forge "customized rails" required to connect rails with different cross-sectional shapes. It automates both the heating and forging processes, enhancing operational safety and efficiency.

Designed with advanced robotic technology, this system efficiently produces high-quality bolt products. Automated supply and transport systems contribute to labor reduction and cost savings. Capable of handling a wide range of bolt types, it meets the diverse needs of our customers.

Utilizing advanced image processing technology and high-resolution cameras, this system thoroughly inspects the quality of bolt products before shipment. The high-resolution cameras detect even the finest scratches and deformations with high precision. With its fast processing capabilities, the system contributes to labor reduction, improved quality, and prevents defective products from being shipped.

This innovative cold rolling machine combines a uniquely developed turntable-style bolt alignment mechanism. The system utilizes camera sensors and image recognition technology to instantly determine the orientation of the bolts. The turntable then automatically aligns the bolts in the optimal position and supplies them accurately to the heading process. By fully automating what was once a manual alignment task, it has significantly reduced labor costs and improved operational efficiency.

Our screw bolt hot rolling machine is a state-of-the-art, fully automated production system that integrates advanced heating technology with precision rolling techniques. By rapidly and accurately rolling heated materials, it enables the mass production of high-quality bolts. Even during high-temperature processing, proper temperature management ensures that material quality is maintained, delivering stable products without compromising performance.